UFIBER | THE NEW NOGA MT LINE OF CERAMIC BRUSHES FOR SURFACE TREATMENT

   In today's fast-paced manufacturing environment, achieving superior surface finishes while maximizing efficiency is more critical than ever. NOGA MT is excited to introduce the new UFIBER Brush, a line of advanced ceramic fiber brushes designed to meet the highest standards of precision and durability in surface treatment applications.

NANO-TECHNOLOGY PRECISION    UFIBER brushes utilize cutting-edge nano-technology to provide superior surface roughness control, exceptional wear resistance, and extended tool life. This innovation leads to fewer tool changes, longer operation times and lower production costs. 3-IN-1 FUNCTIONALITY    Combining deburring, polishing, and finishing in a single tool, UFIBER brushes streamline the manufacturing process,reducing the need for multiple tools and operations. VERSATILE APPLICATIONS    Suitable for a wide range of tasks, including surface polishing, inner diameter polishing and small point polishing.UFIBER brushes perform consistently even on complex geometries and hard-toreach areas. AUTOMATION READY UFIBER brushes are compatible with CNC machines and robot arms, making them ideal for integration into automated manufacturing processes.

UFIBERFEATURES NANO TECHNOLOGY FOR PRECISION POLISHING
   UFIBERfilament’s structure leverages nano-technology to refine the grain structure of each ceramic fiber, transitioning from traditional micron-sized grains to state-of-the-art nano-sized grains. This innovation allows each fiber to maintain its edge throughout the polishing process, ensuring a consistently smooth and precise finish while offering superior wear resistance and durabilit.

UNMATCHED SURFACE QUALITY

   UFIBER bristles move beyond conventional grain structures, reducing them to nano size. This transformation results in significantly finer and more uniform surface finishes, even on the most demanding tasks. The bristle’s ability to produce the finest polishing surfaces with exceptional efficiency makes them ideal for applications where surface quality is critical.

   The graph illustrates the relationship between surface roughness (Ra) and processing time using different grit sizes of a UFIBER end brush.

   As demonstrated in the graph, UFIBER brushes consistently reduce surface roughness with extended processing times, even on tough materials like S50C. Whether you’re working with coarse or fine grit sizes, UFIBER brushes deliver smoother finishes faster, making them the perfect choice for industries where surface quality is paramount.

UFIBER FEATURES WIDE GRIT RANGE

   Wide Grit Range UFIBER bristles are available in grits ranging from #150 to #6000, providing flexibility to handle various work materials and burr conditions.

EFFICIENT AUTOMATION

   Efficient Automation with the right selection of brush type and grit, UFIBER brushes facilitate the automation of deburring, removal of toolmarks and the polishing processes with the same machine code
or robotic arms, making them an excellent choice for advanced manufacturing environments.

SURFACE TYPE BRUSHES

Designed for surface polishing and deburring, ideal for achieving uniform finishes on flat surfaces. Tip-cutting brushes are designed to fit into a sleeve with the tool shank, making them ideal for automated deburring in CNC machines, robots, and other equipment. ● Available Range: 6, 15, 25, 40, 60, 100 mm / 0.236, 0.590, 0.984, 1.575, 2.362, 3.937"
		BEFORE	AFTER
	Ra= 0.707µm	Ra= 0.086µm	Ra= 1.408µm	Ra= 0.302µm
	Material: Inconel 625. Surface Brush: UF1325 / UF-FB-W-D025-L75 Ø25 Grit#400 (Violet)		Material: S25S (similar to SAE 1025). Surface Brush:UF1125 / UF-FB-G-D025-L75Ø25 Grit#150 (Green)

   The surface brush can also function as a cross-hole brush, leveraging centrifugal force during rotation to expand and efficiently remove fine burrs from the inner surfaces of cylinders.To use this feature, simply remove the sleeve and attach the appropriate shank as specified bythe ØDS parameter in the product specifications. The image below illustrates how the #1200 and#1000 Ø25 surface brushes expand at 5000 RPM. The #1200 brush is more flexible compared to the #1000 brush, allowing for greater expansion. It is recommended to start with the #1200 brush. If burrs remain, switching to the #1000 brush is advisable.
   Please note that the #1200 brush is more susceptible to breakage than other grits. To preventdamage, always insert the brush into the hole before starting rotation and stop the rotation beforeremoving it from the hole.

UF1625 / UF-FB-W-D025-L75 at 5000 rpm

UF1725 / UF-FB-R-D025-L75 at 5000 rpm

CROSS-HOLE TYPE BRUSHES

Designed for inner diameter polishing and cross-hole burr removal. The brush expands due to centrifugal forces, allowing it to conform precisely to the pilot hole diameter, making it versatile for various applications.

● Available Range: Ø1.5, 3.0, 5.0, 7.0 mm / 0.059, 0.118, 0.197, 0.276"
● Expansion Range: Ø20 - 3.5mm / 0.787 - 0.138”

POINT TYPE BRUSHES

Suitable for precision work in small or complex areas, ideal for removing cutter marks, polishing,and finishing parts with small or narrow features. Suitable for use in CNC machines, robots, orhand-held rotary tools.

● Available with: Ø1.0, 1.5, 2.0, 2.5, 3.0 mm / 0.039, 0.059, 0.079, 0.098, 0.118”

END TYPE BRUSHES

Designed for use with hand-held rotary tools and CNC machines, making it ideal for precise finishing tasks, especially in tight or recessed areas where traditional brushes may fall short. This brush features high bending strength and can operate at max. 12000 RPM without the risk of filament breakage.

● Available with: ø 5mm / 0.197" - flat surface or 90° angled tip
* The brush tip can be angled using a diamond disk on a lathe or spindle.
* * Not recommended with pneumatic powered tools.